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Palm kernel oil processing, palm oil extraction process

2024-04-22 HUATAI

The residue from the press consists of a mixture of fibre and palm nuts. The nuts are separated from the fibre by hand in the small-scale operations. The sorted fibre is covered and allowed to heat, using its own internal exothermic reactions, for about two or three days. The fibre is then pressed in spindle presses to recover a second grade (technical) oil that is used normally in soap-making. The nuts are usually dried and sold to other operators who process them into palm kernel oil. 

Large-scale palm oil mills use the recovered fibre and nutshells to fire the steam boilers. The super-heated steam is then used to drive turbines to generate electricity for the mill. For this reason it makes economic sense to recover the fibre and to shell the palm nuts. In the large-scale kernel recovery process, the nuts contained in the press cake are separated from the fibre in a depericarper. They are then dried and cracked in centrifugal crackers to release the kernels. The kernels are normally separated from the shells using a combination of winnowing and hydrocyclones. The kernels are then dried in silos to a moisture content of about 7 percent before packing.

During the nut cracking process some of the kernels are broken. The rate of FFA increase is much faster in broken kernels than in whole kernels. Breakage of kernels should therefore be kept as low as possible, given other processing considerations.

For most oilseeds, the pressed cake is leached during processing in order to reduce the oil content in the oil cake. In palm oil production, oil cake is usually rarely leached because what is obtained after pressing the palm fruit is palm core and There is very little residual oil in the fiber mixture, so there is no need to leaching the pressed cake to increase the oil yield. Moreover, the palm core can also be deeply processed to extract palm kernel oil, so the mechanical pressing method is basically sufficient to process palm oil.

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